INFRASTRUCTURE

All grades of Steel and Alloy Steel castings:

MELTING UNIT INFRASTRUCTURE :
  • Electric Induction Furnace from Electrotherm (India) Ltd.
  • 250 KW, 1000HZ, 300 Kg capacity crucible.
  • Production capacity 300 M.T / month.
  • Casting Range, Casting weighing 0.5kg to 150 kg.

MOULDING :
  • Pin Lift Molding machine- 4 Nos.
  • Hand moulding in green sand, Co2 and No-bake sand.
  • Shell moulding.

CORE SHOP:
  • Two nos.core sand mixers
  • CO2 process core, Airset (No bake) and oil cores.

SAND PREPARATION :
  • We have 2 mullers of 250 kg capacity each along with sand sieves.

PATTERN SHOP :
  • We have a in-house pattern shop.We also have a strong relationship with specialist local pattern makers.

  • FINISHING :
    • Shot Blasting Machine 48'' table type
    • Pedestal Grinders.
    • Flexible shaft Grinders.
    • Pneumatic Chippers & Grinders Of various sizes/ shapes.
    • Swing Grinders.

    HEAT TREATMENT :
      Oil fired treatment Furmace 1.0 MT. Capacity with modernised temperature Parameters, with Graphic Printing automatic control system. Also water Quenching/ Air Quenching facilities are available.

    TESTING AND INSPECTION FACILITIES:
  • Spectromax Spectrometer for chemical analysis of every heat. Detailed records of each heat with full traceability is maintained
  • Tensile, elongation and Impact Testing
  • Microstructure testing machine with photo-grabbing capability
  • Ultrasonic, X-ray and die penetrant tests can also be conducted with detailed reports
  • We are always open for any 3rd party inspection of our facilities and products!
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    ALL GRADES OF IRON CASTINGS:

    MELTING UNIT :
    550 kw / 500 kg Medium Frequency Induction Furnace from "INDUCTOTHERM"
    ( 2 Crucible of 500 kg each).

    MOULDING :
    • Sand plant with 17 ton/hr capacity.
    • Pneumatic moulding machines:-
      • 600,450 & 300 capacity.
      • with moulding boxes of 850 x 700mm, 600 x 700mm
      • 500 x 600mm & height of 150mm to 300mm.
    Compressors:
    • 225 CFM Chicago pneumatic make.
    • 125 CFM Chicago pneumatic make.
    • Intensive sand muller with 500kg capacity-2 Nos.
    • Monorail pouring
    • Hand Moulding facility with 2 ton crane. Maximum weight for single casting upto 200 kg.

    FETTLING SECTION :
    • Shot blasting Machine
    • Pedestal Grinder 5 Nos.
    • Hand Grinders 5 Nos.

    CORE SHOP :
    • 150 Kg Sand Mixer.
    • Shell core oven 3 Nos
    • No- bake core facility.
    • Co2 core facility.

    HEAT TREATMENT :
    One ton capacity Bogie earth annealing Furnace with diesel burner having temperature control
    Controller.

    PRODUCTION CAPACITY :
    300 Tons per month for all grades of castings manufactured by us.
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