Our Infrastructure
All grades of Steel and Alloy Steel castings:

MELTING UNIT INFRASTRUCTURE :
  • Electric Induction Furnace from Electrotherm (India) Ltd.
  • 250 KW, 1000HZ, 300 Kg capacity crucible.
  • Production capacity 300 M.T / month.
  • Casting Range, Casting weighing 0.5kg to 150 kg.
MOULDING :
  • Pin Lift Molding machine- 4 Nos.
  • Hand moulding in green sand, Co2 and No-bake sand.
  • Shell moulding.
CORE SHOP:
  • Two nos.core sand mixers
  • CO2 process core, Airset (No bake) and oil cores.
SAND PREPARATION :
  • We have 2 mullers of 250 kg capacity each along with sand sieves.
PATTERN SHOP :
  • We have a in-house pattern shop.We also have a strong relationship with specialist local pattern makers.
FINISHING :
  • Shot Blasting Machine 48'' table type
  • Pedestal Grinders.
  • Flexible shaft Grinders.
  • Pneumatic Chippers & Grinders Of various sizes/ shapes.
  • Swing Grinders.
HEAT TREATMENT :
Oil fired treatment Furmace 1.0 MT. Capacity with modernised temperature Parameters, with Graphic Printing automatic control system. Also water Quenching/ Air Quenching facilities are available.

TESTING AND INSPECTION FACILITIES:
  • Spectromax Spectrometer for chemical analysis of every heat. Detailed records of each heat with full traceability is maintained
  • Tensile, elongation and Impact Testing
  • Microstructure testing machine with photo-grabbing capability
  • Ultrasonic, X-ray and die penetrant tests can also be conducted with detailed reports
  • We are always open for any 3rd party inspection of our facilities and products!
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ALL GRADES OF IRON CASTINGS:


MELTING UNIT :

550 kw / 500 kg Medium Frequency Induction Furnace from "INDUCTOTHERM"
( 2 Crucible of 500 kg each).

MOULDING :
  • Sand plant with 17 ton/hr capacity.
  • Pneumatic moulding machines:-
    • 600,450 & 300 capacity.
    • with moulding boxes of 850 x 700mm, 600 x 700mm
    • 500 x 600mm & height of 150mm to 300mm.
Compressors:
  • 225 CFM Chicago pneumatic make.
  • 125 CFM Chicago pneumatic make.
  • Intensive sand muller with 500kg capacity-2 Nos.
  • Monorail pouring
  • Hand Moulding facility with 2 ton crane. Maximum weight for single casting upto 200 kg.
FETTLING SECTION :
  • Shot blasting Machine
  • Pedestal Grinder 5 Nos.
  • Hand Grinders 5 Nos.
CORE SHOP :
  • 150 Kg Sand Mixer.
  • Shell core oven 3 Nos
  • No- bake core facility.
  • Co2 core facility.
HEAT TREATMENT :
One ton capacity Bogie earth annealing Furnace with diesel burner having temperature control
Controller.

PRODUCTION CAPACITY :
300 Tons per month for all grades of castings manufactured by us.
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PRODUCT RANGE


OUR CLIENTS
  • Pumps & valves (gate & globe) manufacturers.
  • General Engineering.
  • Automobile based industries
  • Mechanical Seal manufacturers.
  • Shot Blasting Machine Spares.
  • Recycling industries